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Must be other SMC sensor involved, if it always starts in SMC bypass.
Can also be SMC, if never gets orange light.
Did you test with correct Magsafe 2 charger?
Post exact voltage for PPBUS/PPDCIN_G3H.
Tried new one. Now i have no green light and 8,18 PPBUS. Do you know if 980 YFC LM4FS1BH 5BB... (original that comes with board) can be replaced by 980 YFC LM4FS1AH 5BB ? Also in PDF says LM4FSXAH5BB